840,000 sq ft Distribution Portfolio Restored in 11 Weeks
Project Overview
National 3PL operating six adjacent distribution buildings totaling 840,000 sq ft of low-slope TPO. Original membranes installed 2008–2010 were near end of warranty with widespread ponding and active leaks affecting picking operations.
Problem
Three competing replacement bids ranged from $7.2M to $9.4M with 14–20 weeks of partial shutdown across the campus. Operational impact alone projected at $1.8M in throughput loss.
Solution
Full-coverage silicone restoration system applied building-by-building during low-volume shifts. Substrate repaired, seams reinforced, and 25-mil silicone topcoat installed with 20-year manufacturer warranty.